This project describes how to build an IR remote control extender / repeater to control your electronic appliances from a remote location.
An IR detector module receives IR signal from remote control and two IR leds are re-emitting the signal to the appliance. You can place the IR emitting leds close to the device you would like to control using some wire and keep main unit close to remote control location. In the image at the left LEDs are soldered on the board. The circuit consists of three main parts, the IR receiver module, a 555 timer configured as an oscillator and the output / emitter stage. We will describe circuit operation below.
Circuit is designed by Andy Collinson and can be found here: http://www.zen22142.zen.co.uk
The IR signal emitted from a remote control caries the information needed to control the appliance. This signal consists of pulses that code 0 and 1 bits, instructing the appliance to do a certain operation. One of the most common protocols used to code the IR signal is Philips - RC5 protocol. The signal consists of two parts, the control pulses and the carrier wave as seen in the image below.
A common frequency used for the carrier is 38KHz and control pulses frequency is in the range of 1-3KHz. The carrier signal is modulated by the control pulses and the resulting signal is emitted by remote in IR band of electromagnetic spectrum. IR band is invisible to human eye. You can see if an IR led is emitting light or not using a camera. Point the camera to the led and you will see that light comes off.
IR signal is received by TSOP1738. TSOP1738 is an infrared receiver at 38KHz. At the output of infrared receiver we get a demodulated signal that means we get the low frequency control pulses. Infrared receiver is powered from C1, R1 and Z1 that forms a 5V power supply. With no signal received, infrared detector output is high and Q1 is on, so pin 4 of IC is LOW and 555 timer is in reset state. Q1 also acts as a level shifter that converts 5V signal of TSOP1738 to 9V signal for IC1.
When HIGH control pulses are appearing on TSOP1738 output then timer 555 (which is configured as an oscillator) starts to oscillate at a preset frequency, for the duration of each data pulse. That means that at pin 3 we get a signal that is similar to modulated source signal. It has a carrier component and a control pulses component. Oscillating frequency of 555 timer is set by R4 and C2 and pulse period is given by:
T = 1,4 R4 C2.
Trimmer R5 is used to fine tune oscillating frequency at 38KHz. That's equal to carrier frequency.
The output stage is formed from R6, Q2, one red LED, two IR LEDs and two current limiting resistors R7 and R8. Q2 is connected as voltage follower, that means when base of Q2 is HIGH transistor is ON allowing current to flow through LEDs. LED current is set by R7 and R8 according the following formula:
So IR LEDs are emitting a signal that is similar to the signal received by TSOP1738, that means it repeats the signal received at higher infrared radiation intensity. The red LED is used as an optical indicator of output signal. Circuit can be powered from a 9V battery.
PCB is designed using Cadence Eagle.
Before powering the circuit, remove IR LEDs. With no input red LED should be off. Now press a button on a remote control, red led should flicker. If that's the case then your circuit should be working ok. Install IR LEDs. We found during testing that IR signal emitted from remote and IR signal emitted from circuit are interfering each other and that's make receiving device not to react on receiving the signal, this happens when IR from remote and IR from circuit's LEDs are on the same room. To solve that we must isolate the IR beam of remote control. To do that we used a thin pipe in front of infrared sensor as seen in photo below, so that the beam emitted from remote hits the sensor directly. Another solution to this would be to put the emitting LEDs on a different room.
We installed the circuit on the wall the way you see on the photo below. You can see that remote control led is optically isolated from surround. You can also notice that one LED is remotely placed near the device we would like to control.
Inside a huge PCB factory: https://www.youtube.com/watch?v=_XCznQFV-Mw
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